About Circular Thread Rolling Dies
On account of our rich experience in this sector, we are actively dedicated towards proposing a wide series of the finest quality Circular Thread Rolling Dies. These kinds of rolling dies are designed to be fitted in thread rolling machines where they help in manufacturing of fasteners, studs, shafts and various parts utilized in various industries like automobile, construction and agriculture. Made of material of the best grade with developed technology, the Circular Thread Rolling Dies can be availed at economical prices.
Specification
| Surface Finished | Paint Coated |
| Shape | Round |
| Material | Mild Steel |
| Color | Black |
| Brand | Accurate Auto Lathes Private Limited |
| Pattern Type | Round |
Versatile Thread ProfilingOur circular thread rolling dies cater to multiple threading standards - Metric, UN, BSP, BSF, and more - making them ideal for a broad spectrum of threaded components. Suited for applications in automotive, machinery parts, and fasteners, these dies ensure consistent and accurate thread formation even under demanding production environments.
Precision Manufacturing and CustomizationWe utilize robust materials like high-speed and alloy steel, and adhere to strict ISO tolerance class standards. Each die is polished for a superior surface finish, with a hardness of 60-65 HRC, delivering high wear resistance and precise thread geometry. Customization is available for drawings, dimensions, coatings, and specifications to meet unique project requirements.
Efficient and Reliable PerformanceEngineered for high-speed operation and long tool life, our dies boast a life expectancy of up to 100,000 components per set depending on the work material. With 0.01 mm cutting accuracy and compatibility with all major thread rolling machines, they offer efficient, reliable, and repeatable results. Packaging options include corrugated boxes or wooden cases for secure transit.
FAQ's of Circular Thread Rolling Dies:
Q: How are circular thread rolling dies used in industrial applications?
A: Circular thread rolling dies are utilized in cold forming processes to create external threads on components such as bolts and fasteners. They are installed in thread rolling machines, where workpieces are fed through the dies under high pressure, enabling rapid and precise thread formation without material loss.
Q: What thread profiles can these dies produce and what industries benefit most?
A: These dies can produce Metric, UN, BSP, BSF, and several other profiles, making them highly versatile. Industries such as automotive, fastener manufacturing, and general machinery production benefit from their use, thanks to the wide range of threads and component types accommodated.
Q: What is the typical process for customizing a thread rolling die to specific requirements?
A: Customization typically involves providing detailed drawings and specifications, such as desired thread profile, pitch, diameter, and coating type. Our engineering team collaborates to design and manufacture dies tailored precisely to these requirements, ensuring optimal compatibility and performance.
Q: What are the main advantages of using circular thread rolling dies over traditional cutting methods?
A: Thread rolling dies offer higher production efficiency, improved thread strength, superior surface finish, and consistent accuracy (up to 0.01 mm). Unlike cutting methods, thread rolling enhances material properties and delivers longer tool life with minimal maintenance.
Q: When should the dies be replaced, and how long do they usually last?
A: The replacement interval depends on the material quality and workload, but each set typically lasts up to 100,000 components when used on materials for which it is optimized. Signs of wear, drop in thread quality, or failure to meet tolerances indicate it's time for replacement.
Q: Where can these thread rolling dies be used, and what machines are they compatible with?
A: These dies are compatible with all major thread rolling machines, whether CNC, automatic, or manual. They are widely used in factories producing fasteners, automotive components, and precision machinery parts.
Q: What are the packaging and shipping options available for these dies?
A: To ensure safe delivery, the dies are packed in either corrugated boxes or sturdy wooden cases, based on die size and shipping requirements. Custom packaging solutions are also available upon request.